R & D team lacquer that bake workshop
Assembly workshop CNC machining center Gear box
The CNC machining workshop of the RONLON factory plays an important role in the mold making process, mainly for the processing of precision mold parts for floor grinders and floor scrubbers. It has the characteristics of high processing accuracy and fast efficiency.
RONLON has more than 20 CNC machining equipment, 500 tons of spare parts production capacity, imported supporting CNC equipment and dozens of injection molding equipment of different specifications, improve production efficiency and fast delivery!
High standard clean production environment:
It has a clean production workshop, has passed ISO9001 quality management certification, reduces processing pollution sources, and has strict process management. It strictly implements operating standards from injection molding, assembly, and packaging, and strictly controls quality.
Gearbox technical description:
RONLON floor grinding gearbox is to match the speed and transmit torque between the prime mover and the working machine. Therefore, the normal operation of the gearbox affects the normal operation of the entire system, and its various characteristics are also important.
Many manufacturers do not pay attention to the cleanliness of mechanical products and the production and assembly process, resulting in poor quality, low product dispatch rate, and short life span.
The cleanliness of the gearbox is mainly reflected in the iron filings and other impurities generated during the processing and assembly of various parts, and the cleanliness of the lubricating oil. Although the cleanliness problem is simple, the problems or failures caused are many.
The following is the explanation of the reason, influence and improvement of RONLON on poor cleanliness:
Due to the small size of miniature gears and high requirements for assembly accuracy;
The micro-forming process is difficult to process features such as clear corners and chamfers. In addition, the electrostatic adsorption effect caused by the miniaturization of parts has brought huge challenges to the automated assembly of the micro-gear mechanism.
This is because the completion of assembly on the millimeter scale is almost beyond the scope of human vision and touch. Therefore, only by realizing the automated assembly of micro-organizations can the mass production of micro-components be truly realized.
Quality is RONLON's life, the rigor of machine assembly directly affects the stability of machine performance!
The assembly shop is the lifeblood of the company. It has high requirements for the development and production of machines. For 20 years, RONLON has a mature quality control system.
RONLON workshop has four processes: electronic assembly - gear assembly - rack assembly - commissioning
In order to test the quality of products, all aspects of the workshop need to be strictly tested. RONLON assembly principles:
1. Rework will be required if the assembly is not in place
2 No matter finished or semi-finished products, are strictly in accordance with ISO resource management system implementation, ring control.
In order to ensure the quality of each machine, RONLON always adheres to the "three no" principle in the process of finished product testing to ensure that the machine delivered to each customer is qualified!
To do a good job, he must sharpen his tools.
In order to fully ensure the quality of products, RONLON welding workshop uses modern standard production processes to improve the accuracy of the welding process, thus ensuring the stability and high strength of the floor grinding machine frame! RONLON welding workshop plays a vanguard role in the whole equipment system, so every tiny welding spot can not be ignored.
Operation process of welding workshop:
1 Monthly production notice
2 Check whether materials are in place
3 Rack blanking
4 Parts drilling → plasma cutting → welding reinforcement plate → drilling → cutting machine cutting → sealing (argon welding machine) → edge grinding machine
5 Component combination welding
6 Frame grinding (corner machine)
7 Rack Quality check
8 Send to the paint room
RONLON's R&D team is a group of young people who love challenges! The average age is less than 35 years old!
Active and technical team with active thinking and collaborative innovation!
They are all senior technicians in the industry,
Always believe that "there is no best, only better." We must continue to provide users with a better experience and provide more cost-effective products!
To develop a new product, it is necessary to continuously integrate the various needs of users into the product. At the same time, it is necessary to determine the framework of the new product in combination with market competitiveness, technical feasibility, and quantitative production requirements. This is a big challenge for R&D personnel! Once the R&D framework of the new product is determined, the R&D team of RONL0N will carry out a clear division of labor, and the team will work towards a consistent goal to complete the R&D goal.
Since 2015, RONLON's R&D team has won provincial scientific and technological progress awards for 5 consecutive years, and each product has at least 2 invention patents and 5 utility model patents.
Along the way, it's really not easy! When it first stepped into the floor grinding industry, RONLON's R&D team also encountered many problems. For example, the first planetary contra-rotating gear drive grinding machine was designed at that time. The first prototype appeared after 245 hours of operation. The problem of internal bearing fracture. Due to the immature technology at the beginning, the R&D team was at a loss, but after continuous research, discussion, and testing! We actually came up with 3 sets of solutions within half a month, and finally the No. 2 solution was successfully tested, allowing the machine to run stably within 5000 hours!
This is the R&D team of RONLON!
